A BBL brewing system, also known as a barrel brewing system, is an industrial-grade brewing system designed for large-scale commercial production. BBL (meaning “barrel”) is the unit of measure brewers use when referring to the size of their brewing and fermentation vessels, and is equal to one US barrel, which is around 31 gallons.
BBL brewing systems are typically composed of several tanks that are used in commercial brewing, such as mash tanks, lauter tuns, and fermentation tanks. Each one of the tanks can hold 31 gallons of the brew, thus increasing output capacity.
Additionally, some brewing systems may include hot liquor tanks and filter systems.
Combined with an automation system, the whole BBL brewing system provides efficient, automated operations and data tracking to produce a large amount of beer at high quality. It can also be used for conducting experiments and testing new recipes.
The system is usually controlled through a computer-assisted brewing interface, which provides detailed brewing process monitoring and requires minimal intervention.
In short, a BBL brewing system is an industrial-grade brewing system designed for high-volume, automated production of beer. It is composed of large, interconnected tanks and comes with an automated interface for precision control of the brewing and fermentation processes.
How many beers is 1 BBL?
A BBL, or beer barrel, is a unit of measure for beer. One BBL is equal to 31 gallons, which is about two kegs worth of beer. So, if you’re looking to get half a keg of beer, you would need to order a 1/2 BBL, or half barrel.
What does BBL mean for kegs?
BBL stands for “Barrels. ” When referring to kegs, BBLs are typically used to measure the capacity of a keg but can also refer to the dimensions of a keg. A full-size keg typically contains roughly 15.
5 gallons or 58.67 liters and is equal to two BBLs. In the United States, a 1/2 barrel keg is the most common size and is equal to 1.5 BBLs. Smaller and larger sizes such as a quarter barrel (also known as a “pony keg”) contain 7.
75 gallons, or 29.33 liters (0.75 BBLs), and a sixth barrel contain 5 gallons, or 18.9 liters (0.5 BBLs).
In the United Kingdom and Europe, keg sizes are often referred to using “liters” rather than BBLs. A full-size keg in the UK contains 50 liters and is equal to 1.4 BBLs, whereas a half barrel keg contains 30 liters and is equal to 0.85 BBLs.
As for smaller kegs, a quarter barrel in the UK contains 20 liters, or 0.57 BBLs, and a sixth barrel contains 15 liters, or 0.43 BBLs.
BBLs are a convenient and universal standard for measuring kegs and their capacity. By measuring the capacity in BBLs, brewers are able to keep a consistent standard across all different types of kegs.
How many gallons are in a BBL beer?
A BBL (Barrel) of beer is equal to 31 US gallons. It’s a standard size for a beer barrel, although different countries and breweries may use other sizes. Generally, a BBL of beer is equal to two half-barrels (1/2 BBL) which is equivalent to 15.
5 US gallons. A quarter-barrel (1/4 BBL) is equal to 7.75 US gallons and a mini-barrel (1/6 BBL aka “Sixtel”) is equal to 5.17 US gallons.
How much beer does a 10 bbl system produce?
A 10 bbl system typically produces around 310 US gallon kegs of beer, with one bbl representing 31 US gallons. That being said, this figure can vary quite a bit depending on the style of beer you’re producing and your own brewing methodology.
Generally speaking, you can expect to produce between 30 and 40 kegs of beer when using a 10 bbl system. Most craft breweries tend to rely on 10 bbl systems to meet the production demands of their business.
It is also worth noting that 10 bbl systems are very popular among craft breweries, as they strike the perfect balance between scalability and affordability. With a 10bbl system, brewers can produce an increased amount of beer without overspending.
What does a FermZilla do?
A FermZilla is an all-in-one fermentation unit that is used to brew beer and other fermented beverages in the home or brewery. The FermZilla has a conical design and is made up of a heavy duty, food grade, stainless steel body and base, a thick polypropylene lid with a pressure rated airlock, a temperature strip and graduated cylinder, and a bottom valve with a 0.
2 micron filtration system. It is designed to make brewing easier and improve the consistency of your beer. The conical design provides better temperature control, because there is more surface area, resulting in greater airflow and heat retention.
The thick polypropylene lid helps keep oxygen out, preventing oxidization. The temperature strip allows for more accurate fermentation temperature readings than traditional methods, which leads to cleaner tasting beer with less off-flavors.
The bottom valve and 0.2 micron filtration system helps remove solids from the fermenting beer. The FermZilla also features an array of accessories and compatible products, including a wide range of taps, airlocks, gaskets, dry hopping accessories, and thermometers.
All of these features make the FermZilla the ideal fermenting system for any circumstance, offering high quality results with an easy to use design.
Can you use the FermZilla as a keg?
Yes, you can use the FermZilla as a keg. It has a recessed 42mm opening at the bottom that is designed to accommodate Cornelius ball-lock fittings for standard ball lock gas and liquid disconnects. The ball lock disconnects can then be connected to gas and liquid lines, which can connect to a commercial-style shank and tap.
Therefore, you can use the FermZilla as a keg for either gas or liquid.
However, there is one caveat. The FermZilla is designed to be a pressure-resistant fermenter, but it is not designed to withstand pressure from serving beer. Therefore, it should not be used as a pressurised keg or tapped under pressure.
It can only be used as a keg at atmospheric pressure and in a carboy-dispensing setup.
Who makes the FermZilla?
The FermZilla is made by a company based in Italy called Spike Brewing. Founded in 2017 by three friends who had been home brewing for years, the company was born out of a shared passion for the craft of home brewing.
Their mission at Spike Brewing is to provide high-quality equipment that makes brewing simple, accessible, and fun. The FermZilla was introduced in 2018 as their flagship product and is an innovative conical fermenter that eliminates the need for a large fermenter.
It features an easy to use digital thermometer and a valve for easy transfers that is designed to minimize oxygen exposure. The FermZilla’s design also helps brewers maintain accurate temperatures and pressurize the tank for force carbonation.
The FermZilla enables home brewers to brew beer quickly and easily.
How do you make a FermZilla?
Making a FermZilla is relatively simple. To begin, you will need either the 20L or the 27L FermZilla kit. Once you have chosen the kit that best suits your needs, you will need the following items: an airlock, a spunding valve, some food grade silicone tubing, a digital thermometer, and a pH meter.
Next, prepare the FermZilla by attaching the spunding valve to the lid with the tubing. Make sure the lid and valve are securely fastened and sealed with silicone. Place the FermZilla on a flat surface, such as a countertop or table.
Now, you can begin to fill the FermZilla with your beer or wine. Make sure to leave some airspace so the carbon dioxide produced by fermentation can escape without wasting the beer. Pour in the hot or cold water, depending on the temperature of your fermentation process, to check for leaks.
Once the temperature is stable in the FermZilla and the liquid does not appear to be leaking, you can insert the digital thermometer and pH meter if desired. If these meters are not included with your kit, you will need to purchase them separately.
Finally, attach the airlock to the lid and ensure that the seal is securely attached. Once all the connections are in place, you can begin the fermentation process!
